Plan a filling line by fixing the required output, choosing the filler as the bottleneck, sizing every downstream machine 10–20% faster, adding accumulation between stations, and fitting the layout (straight, L or U) to your room with space for operators, materials and maintenance. Then list utilities: power, compressed air and, where needed, nitrogen.
1. Define the required output
Units per year ÷ working days ÷ productive hours = units per hour. Use 75–85% overall equipment effectiveness for planning.
2. Make the filler the bottleneck
The filler is the most product-critical machine. Size cappers, labelers and cartoners 10–20% faster so they can catch up after small stops.
3. Add accumulation
Short buffers (accumulation tables or longer conveyors) between filler and labeler prevent micro-stops from stopping the whole line.
4. Choose the shape
- Straight: simplest; needs a long room.
- L-shape: fits corners, keeps the start and end close.
- U-shape: one operator can load and unload.
5. Leave space
Allow at least 1 m on operating sides, space for pallets of empty containers and finished cases, and door access for maintenance.
6. Utilities
| Utility | Typical requirement |
|---|---|
| Power | 220–415 V, 1- or 3-phase |
| Compressed air | 0.5–0.7 MPa, dry and oil-free |
| Nitrogen | For capsule or oxygen-sensitive products |
Send us your room drawing and output target — we will propose a free layout. See complete line configurations.
