Coffee & beverages

Coffee Capsule Filling, Sealing & Boxing Line

A capsule production line for roasters and private-label brands: servo auger dosing, tamping, nitrogen flushing and foil sealing, followed by automatic box cartoning.

Industry
Coffee & beverages
Package
Nespresso-compatible / K-Cup capsules
Coffee Capsule Filling, Sealing & Boxing Line
The requirement

What this line has to solve

Roasters entering the capsule market need precise grams per capsule, low residual oxygen for shelf life and a path from a compact rotary machine to a multi-lane line.

Line flow

Process, station by station

  1. Capsule dropping
  2. Servo auger dosing
  3. Tamping and rim cleaning
  4. Nitrogen flushing
  5. Lid placing and heat sealing
  6. Counting and box cartoning
Equipment

Machines in this line

Parameters

Key line parameters

Output600–900 capsules/h (rotary) to ~4,000 capsules/h (4-lane linear)
Dosing accuracy±0.1–0.3 g
Capsule typesNespresso-compatible, K-Cup, custom
GasNitrogen flushing

Project scope

  • Dosing trials with your coffee grind
  • Mold sets for each capsule format
  • Residual-oxygen check during FAT
  • Training for operators and maintenance
FAQ

Project questions

How much does nitrogen flushing extend coffee capsule shelf life?

Lower residual oxygen markedly slows staling; the exact shelf life depends on capsule barrier, grind and storage, so we measure residual oxygen during FAT.

Can I start with one lane and expand?

Yes. Many roasters start with the rotary model and add a multi-lane linear machine when volume grows.

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Start a project

Want this line for your product?

Send your product, container and target speed. You receive a written proposal with machine configuration, layout and price — and, if you like, a free filling test with your samples.

Request a quotation

Tell us about your product and target output. An engineer replies within 24 hours with a configuration and price.